Show HN: Snap Circuits Telepresence Robot
instructables.com
instructables.com
Great you've been able to get the vast majority of the benefits so cheaply!
Its not much more at $200 and gets you all the sensors on a roomba (bump, cliff, etc), return to dock, charging, virtual walls, etc.
A big question when building the base is whether it's heavy/wide enough to be stable. Mounting the tablet up high is great for interaction, but results in a high center of gravity and a long moment arm conspiring to cause instability. From the specs it looks like the iRobot might be both heavier and wider than the Snap Circuits rover, so it might be a great choice.
To your point, I bet a picoprojector mounted down low could be made to project onto a lightweight screen in place of the tablet.
(The tablet arrangement worked well enough in practice, and we used a tablet that had already suffered child-related damage)