On another note, this is perhaps the first time ever that a DYI advocate is complaining about needing to buy a new tool. At this point, if you're a remotely serious electronics hobbyist, you should have one anyway.
EDIT: Grammar fail.
Phillips type screws are designed to do exactly the opposite and are terrible when used in automated assembly. Phillips was invented when it was expensive to make clutch assemblies for screw guns. Instead of the screw gun slipping the screw just made the bit slip out of it.
In fact, I'm going to coin the term "Physical Rights Management", or PRM :)
As for applecare, they seem to be pretty lenient with those policies as well. My iMac was replaced in under a year but I've also replaced an iPod after the standard 1 year by paying just for the price of applecare (after the year had already passed). In any case, I feel pretty good about not having to worry about my Apple products. I'm ok with paying for an $8 driver once in a while if I really need it to swap parts.
This is how I imagine the story playing out: Someone at Apple thought it would be a good idea to have fewer of those cases where someone cracked open his laptop for fun and ruined it and then was bitterly disappointed when Apple wouldn't fix it on warranty. That's a lot less likely to happen when nobody has the correct screwdriver just in the basement and has to order it from somewhere.
Whether that's the right or a useful thing to do I don't know but it's also no big deal.
Torx is an accepted standard (just not one commonly found in homes.)
Lots of manufacturers use torx screws in locations where there is very little chance a home user will ever see them. They do it because it makes for a better product initially and easier repair by a professional later on.
That said, I'm still not agreeing with all this carping. You buy a product that's not advertised as having user-serviceable parts inside, then complain it's hard to service. I don't see folks complaining that the inside of their Android phone or Dyson vacuum are hard to hack, and that's what the iMac is equivalent to - it's an appliance. You trade away the flexibility of a desktop form factor for the coolness of the all-in-one.