Yes, care must be taken to stabilize the algorithm. However, I do not believe it to be true that no digits of accuracy can be obtained. The algorithm falls back to the Cauchy (steepest-descent) point on the first iteration and this will give reduction. That said, I'm willing to solve this particular problem and see. Where's your code for the DFN battery model? The page here leads to a dead github link:

https://help.juliahub.com/batteries/stable/api/#JuliaSimBatt...