You write that "More explicit notations were always available and physicists, being more intelligent than computers, were capable of resolving the ambiguities to reveal the fully rigorous structure underneath."
I doubt that's true. For example, here's what Piet Hut, now a professor of physics at the Institute for Advanced Studies at Princeton, writes about his experiences with classical mechanics as an undergraduate in his review of SICM available at
http://www.ids.ias.edu/~piet/publ/other/sicm.html :
"Soon I went through the library in search of books on the variational principle in classical mechanics. I found several heavy tomes, borrowed them all, and started on the one that looked most attractive. Alas, it didn't take long for me to realize that there was quite a bit of hand-waving involved. There was no clear definition of the procedure used for computing path integrals, let alone for the operations of differentiating them in various ways, by using partial derivatives and/or using an ordinary derivative along a particular path. And when and why the end points of the various paths had to be considered fixed or open to variation also was unclear, contributing to the overall confusion.
Working through the canned exercises was not very difficult, and from an instrumental point of view, my book was quite clear, as long as the reader would stick to simple examples. But the ambiguity of the presentation frustrated me, and I started scanning through other, even more detailed books. Alas, nowhere did I find the clarity that I desired, and after a few months I simply gave up. Like generations of students before me, I reluctantly accepted the dictum that `you should not try to understand quantum mechanics, since that will lead you astray for doing physics', and going even further, I also gave up trying to really understand classical mechanics! Psychological defense mechanisms turned my bitter sense of disappointment into a dull sense of disenchantment."