Al2O3 + carbon => Al + CO2
Edit: I can only guess that the down votes are for not providing a source? Here you go:
http://en.wikipedia.org/wiki/Aluminium_smelting
It doesn't matter if the smelter runs on fairy dust or hippie juice. Reducing aluminum oxide to aluminum produces CO2 no matter the energy source.
From http://aluminium.org.au/climate-change/smelting-greenhouse-p...
The smelting of aluminium is a very energy intensive process – and over 80 per cent of smelting greenhouse gas emissions are indirect (electricity-related) emissions. The remaining emissions come from direct (on-site) emissions plus the emissions associated with the production of alumina.
1K miles could be easily used up on a couple roundtrips. That's not even 2 roundtrips between SF and LA.