Your quote is here:
http://www.eng.auburn.edu/~agrawvd/COURSE/READING/ARCH/road_...Although not without subtle problems, the hardware was generally
straightforward, and not that expensive—the first commercial
64-bit micro’s 64-bit data path added at most 5% to the chip
area, and this fraction dropped rapidly in later chips. Most
chips used the same general approach of widening 32-bit
registers to 64 bits. Software solutions were much more complex,
involving arguments about 64/32-bit C, the nature of existing
software, competition/cooperation among vendors, official
standards, and influential but totally unofficial ad hoc groups.
I think it's talking about the MIPS R4000. It's nice to mention registers, but what about the increase in size of the comparators, adders, multipliers/dividers (ouch), cache system, bus interface, decoder, etc.? Perhaps the point is that being 64-bit compatible does not take a lot of surface, even though being fully 64-bit would be expensive. The article mentions how being forward-compatible can be a good thing (even if it costs a little performance), so I suppose it would make sense to support 64-bit right now and make it fast later, without breaking ISA compatibility.
Edit: reading about the MIPS R4000, it's definitely not a fully 64-bits processor. Some Wiki quotes:
The shifter is a 32-bit barrel shifter. It performs 64-bit shifts in two cycles, stalling the pipeline as a result. This design was chosen to save die area. The multiplier and divider are not pipelined and have significant latencies: multiplies have a 10- or 20-cycle latency for 32-bit or 64-bit integers, respectively; where as divides have a 69- or 133-cycle latency for 32-bit or 64-bit integers, respectively. Most instructions have a single cycle latency. The ALU adder is also used for calculating virtual addresses for loads, stores and branches.
The memory management unit (MMU) uses a 48-entry translation lookaside buffer to translate virtual addresses. The R4000 uses a 64-bit virtual address, but only implements 40 of the 64-bits for 1 TB of virtual memory. The remaining bits are checked to ensure that they contain zero. The R4000 uses a 36-bit physical address, thus is able to address 64 GB of physical memory.
(By the way, thanks for the quotation, that was quite an interesting read. I didn't expect forward-compatibility to be so cheap.)