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The console appears to be a little bit bigger, which would help the ergonomics of the joy-cons if they’re bigger.

It’s bigger; that might be the fix in and of itself

A big problem is not length but width. I've 3d printed a _pad_ for solo joycon and the difference is day and night

Don't the attachable rails help the width (or did you mean thickness)?

Attaching the grips helps a lot with that.

I got some 3rd party ergonomic handles and it was so worth it. Strongly recommended.