This was not security testing as such - mostly latency, performance and hardcore network "can we break it" and "does it comply" stuff, but also a lot of cable and module / line card pulls, pluggable and fiber breaks, random reboots and pre-empting a lot of possible operator inventiveness. At one point we considered SEU bit flip testing on rented cyclotron time.
And always we battled against the top brass urging us to speed up the process and don't bother with "really basic" testing, because we observed software quality going down over the years as the push for release and time to market stared to dominate.
So we always started with sanity testing - and that included oversized password and CLI input strings. Always. And we caught things more than once, but never like this.
We were right after all.