56 karma · joined March 24, 2025
Never mind that I've never sent them my resume, and my LinkedIn is bare bones with only a job history and no description or skills. I investigate further and the Chief Engineer of this program is in his mid-20s and has only ever worked at said DefenseTech startup.
Similarly, annealing a 3D-print to relieve residual stress does work, but it also will cause warping as those stresses are relieved. Again, sacrificing dimensional accuracy. Frontier AM companies have ways to compensate for all of these effects but it's a trial and error process for each part essentially.
At this point you're now stacking multiple processes on each other just to try to get to near-billet properties. Calibration Trials > Print > HIP > Anneal > Machine. The cost adds up quickly. It can be justified especially in non-fatigue-critical applications but it's no free lunch
3D printed parts are chock-full of these microscopic flaws, porosity, and have horrible surface roughness (most parts you see in production are post-machined to improve the finish). Additionally, the repeated heating-cooling of the layers as they are deposited builds up residual stress in the part. All just due to the nature of how they are manufactured.
I've always scoffed at paying for those "activity groups" (what kind of loser would pay for friends?), but recently I've started reconsidering.
Not saying I agree with the cuts, just pointing out there may be a silver lining.